Roller guides are useful
in marking, enabling you to cut along the material with precision. Whether it
is metal or any other material, you can cut in whatever shapes you want. Usually
made with stainless steel and machined brass, it gives you the accurate marking
as it maintains an optimum distance from the surface.
These roller guides are available in many types
depending on their material and use. In this blog, we will let you know about
those types that you must know for the efficient use of marking.
Rollers are made
of three materials – 1. Rubber, 2. Metallic, and 3. Resin. This classification
is done based on the contact material of the roller. The material determines
functionality, geometry, precision, and other attributes.
Rubber rollers
If you want a
roller in the applications that demand large contact and friction forces, then a
rubber roller is the right choice. As rubber is the soft material compared to
metal, it is also used for operations like processing or smoothing the wrinkles
in paper or plastic films. Even though you apply force, the material on which
you are working doesn’t get damaged. So, these are mainly used on surfaces like
paper, plastic, textile, and sheet metals.
Metallic rollers
These rollers
are made for heavy usage and rough handling. They can carry a large bearing
load with a medium touch. These are used for the surfaces that can withstand
the rough contact of the metallic rollers. Unlike rubber rollers where they are
used on delicate surfaces, you can use metallic for any other usage.
Resin rollers
Resin rollers
are a blend of rubber and metallic rollers. They function similarly to that of
rubber but have the metallic roller which is applied with a resin coating to
soften the contact. They are used on the surfaces where ink or resin coating is
needed. You can mark on any surface without the fear of damage or inaccurate
markings. They are also used in packaging or polymer material storage
applications.
We have seen the
types of rollers and how they are used depending on the material. But why the
rollers have gained such importance in industrial use. Let’s explore the
reasons:
Why roller guides have become popular
- For a stable and accurate cutting
When you are
using the roller for the first time, you will find that it’s effortless to work
with. With smooth operation and lightweight tool, you can enjoy working with
the roller guide. This is particularly helpful when you are cutting plasma. As
it exists at the highest temperature, you need to wear all the safety equipment
while working. And the roller guides provide you the extra stability so that
you can work without any harm.
Moreover, using
rollers gives you the exact results. Whether its accuracy or safety – these
guides have become the best friends for many industrialists.
- For a high rigidity
Using guides has
become popular for their rigidity. During working, they don’t bend or cause any
abnormal movement, allowing you to work smoothly. It’s particularly helpful as
you can’t tell whether the guide has gone off its path.
- For noiseless working
Using these
rollers means you can enjoy working in noiseless
environments. It’s because there is enough gap between the bearings and surface
you work with. The noise emitted is reduced dramatically. Also, the bearings
are separated by nylon retainers for the smoothness much needed when you are
working.
- Economical option
You can buy as
many rollers you want without blowing your budget. As the designs are simple
and allow easy maintenance, you can use them for a long time at a single
investment. Also, as their usage gives you accurate and precise markings, there
is no wastage of material. It means you can save a lot not only on roller
guides but also on the wastage that’s produced. All these reasons tell that
these guides are an economical option.
- For fast working
In this modern
era, people want fast results in less time. And these guides are the best for
you in terms of fast working. As the bearings are smooth and depending on the
material of the guide, you can mark and cut the sheets as per your liking. It
produces fast results in less time. There is less friction between the surfaces
and that limitation is due to the ball bearing and their rotary speed. Even
still, it offers great speed and you can enjoy working and cutting with these
guides. Have a look on our another blog "4 Reasons That Make You Want To Buy a Roller Guide"
Conclusion:
Rollers, irrespective of the material, offers corrosion resistance. So,
there is less chance of damage and they can be worked in clean environments
like medical and semiconductor manufacturing. These guides can help you, in
many ways more than you imagine. If you are interested in buying, then look for
the suppliers who sell genuine products.
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